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Taping machine KTR 160

KTR 160


Taping cable harnesses and modules; e.g: (door cable harnesses, mirror wiring, battery cable harnesses, roof cable harnesses, etc.). Taping lengths and feed rates can be programmed in individual winding steps and processed in succession, enabling a wide variety of cable harness geometries.



Highest process quality and operator safety

  • Optimized length measurement and careful transport of wire harness thanks to the innovative belt feed system
  • Reproducible taping quality through program control
  • New automatic protective cover closed on both sides

Highest productivity

  • Two servo drives enable extremely short start and stop times for the winding head
  • Freely positionable, pneumatic gripper shortens downtimes and enables differing start positions for the tape
  • Automatic start command through closure of the protective cover, no foot pedal
  • Rotational speed and overlapping can be changed within a winding step, so no intermediate stop is necessary

Highly user and maintenance-friendly

  • Simple operation thanks to easy program import and touchscreen
  • Operator-guided taping process with visualization of up to 20 programming steps
  • Low-maintenance and reliable machine design



  • Programming via Siemens industrial PC
  • User-friendly program structure
  • 1000 program lines/program
  • Storage and loading of programs to/from company network, internal hard drive, USB stick, etc.
  • Scanner for selection of programs and assignment of programs and products
  • Programs can be created both on the machine and externally
  • Visualization and annotation of winding steps (photos, drawings, work instructions, etc.)
  • Conversion from existing programs
  • Three different user levels
  • Generation of different projection dimensions through programmable gripper
  • Calculation program for determination of all relevant process parameters (rotational speed, tape width, feed rate, tape consumption, etc.)



  • Electric adjustment of working height
  • Height-adjustable winding table
  • Customer-specific winding tables for different taping requirements
  • Tape unwinding device (to reduce twisting with small cable diameters)
  • Double taping – processing of two sections of tape simultaneously; e.g. aluminum PVC
  • Device for processing tapes with carrier films
  • Coiler
  • Centralized data storage


Technical data KTR 160


Taping of length-specific harnesses with a variety branches

Tape material

Wide range of automotive and industrial adhesive tapes (optional: Double-taping with non-adhesive aluminium foil)

Tape width

9 – 19 mm (on request <25 mm="" td="">

Tape outer diameter

Up to 180 mm

Tape core diameter

1.5" and 3"

Rotational speed

100 – 1,000 rpm, programmable

Winding head

Closed, placed automatically in tape attachment position

Feed rate

0 – 45 mm/rotation, programmable, belt-feed

Feed operation


Cable harness diameter

< 20 mm (optional: < 40 mm)


3P/N/PE 380 - 480V AC/50-60Hz
(optional: 3P/N/PE 380 - 480V AC/50-60Hz)

Dimensions (H × W × D)

1613 mm x 1449 mm x 839 mm


approx. 365 kg

Product info KTR 160 PDF download



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Quality Products for you - “made in Germany“!


Taping machines from the KABATEC company are known for their high efficiency and economical taping of different types of cabling and wiring. We design and manufacture our products in accordance with individual customer requirements.

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Bundling / Insulating / Marking

Save 50 percent in comparison to manual production! Our bundling and insulating machines make it possible to reliably bundle wires and cables of all sorts and guarantee correct insulation.

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Dispensing tape

Effective, flexible, reliable: Tape dispensers from KABATEC are suitable for all types of standard adhesive tapes. In regards to tape lengths and dispensing speed, we realize the specific wishes of our customers - flexibly and precisely.

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Tube & Wire / Solutions

Outstanding solutions for special customer requirements: Together with you we can realize customized machines for taping, insulating or clip placement. In addition, integrated reviews and label placement are also possible. With top expertise we facilitate the in-house projection, design and production of your desired product!

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Am Grubener Weg 15
36151 Burghaun, Germany

Telephone: +49 6652 79362-0
E-Mail: info.bgh@kabatec.com

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