Taping machine KTR 160

KTR 160


Taping cable harnesses and modules; e.g: (door cable harnesses, mirror wiring, battery cable harnesses, roof cable harnesses, etc.). Taping lengths and feed rates can be programmed in individual winding steps and processed in succession, enabling a wide variety of cable harness geometries.



Highest process quality and operator safety

  • Optimized length measurement and careful transport of wire harness thanks to the innovative belt feed system
  • Reproducible taping quality through program control
  • New automatic protective cover closed on both sides

Highest productivity

  • Two servo drives enable extremely short start and stop times for the winding head
  • Freely positionable, pneumatic gripper shortens downtimes and enables differing start positions for the tape
  • Automatic start command through closure of the protective cover, no foot pedal
  • Rotational speed and overlapping can be changed within a winding step, so no intermediate stop is necessary

Highly user and maintenance-friendly

  • Simple operation thanks to easy program import and touchscreen
  • Operator-guided taping process with visualization of up to 20 programming steps
  • Low-maintenance and reliable machine design



  • Programming via Siemens industrial PC
  • User-friendly program structure
  • 1000 program lines/program
  • Storage and loading of programs to/from company network, internal hard drive, USB stick, etc.
  • Scanner for selection of programs and assignment of programs and products
  • Programs can be created both on the machine and externally
  • Visualization and annotation of winding steps (photos, drawings, work instructions, etc.)
  • Conversion from existing programs
  • Three different user levels
  • Generation of different projection dimensions through programmable gripper
  • Calculation program for determination of all relevant process parameters (rotational speed, tape width, feed rate, tape consumption, etc.)



  • Electric adjustment of working height
  • Height-adjustable winding table
  • Customer-specific winding tables for different taping requirements
  • Tape unwinding device (to reduce twisting with small cable diameters)
  • Double taping – processing of two sections of tape simultaneously; e.g. aluminum PVC
  • Device for processing tapes with carrier films
  • Coiler
  • Centralized data storage


Technical data KTR 160


Taping of length-specific harnesses with a variety branches

Tape material

Wide range of automotive and industrial adhesive tapes (optional: Double-taping with non-adhesive aluminium foil)

Tape width

9 – 19 mm (on request <25 mm="" td="">

Tape outer diameter

Up to 180 mm

Tape core diameter

1.5" and 3"

Rotational speed

100 – 1,000 rpm, programmable

Winding head

Closed, placed automatically in tape attachment position

Feed rate

0 – 45 mm/rotation, programmable, belt-feed

Feed operation


Cable harness diameter

< 20 mm (optional: < 40 mm)


3P/N/PE 380 - 480V AC/50-60Hz

Dimensions (H × W × D)

1613 mm x 1449 mm x 839 mm


approx. 365 kg

Product info KTR 160 PDF download



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We develop and build
Quality Products for you - “made in Germany“!


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Komax Taping GmbH & Co. KG
Am Grubener Weg 15
36151 Burghaun, Germany

Telephone: +49 6652 79362-0


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