Taping machine Rotar 500 Series

Rotar 500


Whether you need wiring harnesses for a vehicle door, mirror or battery: The Rotar 500 Series taping machines are perfect for fabricating highly complex harnesses.


Highest process and operator safety

  • Blocking of the cable is prevented by the right-justified winding head.
  • No collision points.
  • Reproducible taping quality due to programme control.
  • The process bonnet opens and closes fully automatically and detects handling errors automatically.
  • The fully automatic linear bonnet covers all moving parts of the machine.

Highest productivity and minimum downtimes

  • The processing of tape rolls up to a diameter of 220 mm reduces downtimes and ensures optimum set-up times.
  • By integrating a second linear arm, it is possible to position two or more cables/connectors exactly to each other.
  • The large winding head area creates space for the handling of the cable and enables an optimal handling time.

High operator and maintenance friendliness

  • Easy operation thanks to simple programme import and touch screen.
  • A digital operating manual directly on the panel is available at all times and facilitates quick problem solving.
  • In the event of faults during operation, an automatic display of problems and solutions is provided.
  • The Rotar 500 series is prepared for connection to an MES.




  •  Programming can be done in tabular form and via the ITA C machine software.
  •  With the help of this software, the programme sequence can be created based on the drawing of the cable harness structure.
  •  The parameters can be adjusted intuitively and the software automatically calculates the optimum process sequence

ITA C is available in two versions:

  • ITA C Machine Software for programming directly on the machine's panel.
  • The ITA C desktop licence is a licence-based software for creating the programme on a desktop PC (e.g. in the production planning office).


  • Linear cover
  • MES connection
  • Light in the winding head
  • ITA C machine software
  • ITA C desktop licence
  • Clamping ring for processing two tape reels
  • Second linear system
  • Machine extension


Technical data Rotar 500 Series


Taping long cable harnesses with a large number of branches

Adhesive tape and cable harness data

Cable harness diameter 2–35 mm

Max. winding length

50 m to endless

Length deviation per winding step

Max. +2%

Adhesive tape materials

A wide range of automotive and industrial adhesive tapes
(optional: double taping with non-adhesive aluminum tape)

Adhesive tape width

9–25 mm

Tape roll core diameter (standard)

1.5“ und 3“

Maximum tape roll outer diameter

max. 220 mm
Machine data
Winding head speed

100–1.200 U/min

Feed type

Combined linear and belt or roller feed
1 or 2 linear arms


0–70 mm/turn, program-controlled

Length of the linear unit

500 mm or 1.200 mm

End-of-tape detection by optical sensor

Electrical connection

3L/N/PE 380 – 480V AC/50-60Hz
(optional: 3P/N/PE 380 – 480V AC/50-60Hz)

Back-up fuse

16 A

Power input

2.100 W
Control voltage 24 V DC

Operating pressure

6 bar (0,6 MPa / 87 psi)

Dimensions (H/L/W)

1630 mm × 1210 mm × 844 mm


approximately 295 kg

Product info Rotar 500 Series PDF download



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We develop and build
Quality Products for you - “made in Germany“!


Taping machines from the Komax Taping are known for their high efficiency and economical taping of different types of cabling and wiring. We design and manufacture our products in accordance with individual customer requirements.

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Komax Taping GmbH & Co. KG
Am Grubener Weg 15
36151 Burghaun, Germany

Telephone: +49 6652 79362-0


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